E-stop safety relay, 3 N/O, 1 N/C
SAFE-ESTOP
Safety relay for emergency stop buttons, safety door switches and light curtain monitoring
Designed in Germany
Produced in Germany
Function
3 safe relay contacts, 1 auxiliary contact, 1- or 2-channel input, auto and manual start, up to SIL 3 / Cat. 4, PL e, 24 V DC, width: 22.5 mm
Features
3 N/O Safety Contacts
1 N/C Auxiliary Contact
PL e, Category 4 (EN ISO 13849-1)
SIL CL 3 (EN 62061 / IEC 61508)
HAVE A QUESTION?
SKU/Order No.:
SA-SAFE-ES-01-00
Additional Information
SAFE-ESTOP is a safety relay for emergency stop, safety door and light curtain monitoring up to SIL 3 and Cat. 4, PL e in accordance with EN 62061 / EN 61508 and EN ISO 13849, certified by TÜV Rheinland, 1- or 2-channel operation with or without cross circuit detection, automatic and manual start, 3 safe relay contacts, nominal input voltage: 24 V DC, max. switching capacity 250 V AC / 6 A, pluggable screw terminal blocks
Standards and Regulations
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In Compliance With
EN 60204-1; EN ISO 13849-1; IEC 62061; IEC 61508 Parts 1-2 and 4-7
Rated Impulse Withstand Voltage (control voltage / contacts)
2 kV
Dielectric Strength
4 kV
Rated Insulation Voltage
250 V
Degree of Pollution
2
Overvoltage Category
3
Input Data
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Nominal Operating Voltage
24 V DC
Input Voltage Range DC
21.6 ... 26.4 V
Power Consumption (max.)
2.6 W
Inrush Current (typ.)
5 A (approx. 250 µs)
Recovery Time
< 500 ms
Output Data
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Safe Contacts (non delayed)
3 NO
Auxiliary Contacts (non delayed)
1 NC
Switching Voltage (max.)
250 V AC
Contact Rating AC (resistive load)
8 A (250 V, 2000 VA)
Contact Rating 230 V AC-15
3 A
Contact Rating DC (resistive load)
8 A (30 V, 240 W)
Contact Rating 24 V DC-13
3 A
Thermal Current per contact
Max. 5 A per contact (see total current limit curve)
Minimum Contact Load
5 V, 10 mA
External Fuses
10 A gG (NO); 6 A gG (NC)
Switch-on Delay (max.)
< 50 ms
Switch-off Delay (max.)
< 20 ms
Switch-off Delay via A1 (max.)
< 40 ms
Relay Contact Material
AgSnO2
Relay Contact Life (cycles)
10⁷
Mechanical Data
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Wire Width
0.14 ... 2.5 mm²
Tightening Moment (min. / max.)
0.5 Nm / 0.6 Nm
Weight (typ.)
160 g
Mounting DIN Rail according EN 60715
TH35
Ambient Condition
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Degree of Protection
IP20
Ambient Temperature (operating)
-15 °C ... +55 °C
Ambient Temperature (storage/transport)
-15 °C ... +85 °C
Operating Altitude (max. above sea level)
< 2000 m
Dimensions
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Width (mm)
22.5 mm
Height (mm)
99 mm
Depth (mm)
114 mm
Commercial Data
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Customs Tariff Number
8536411090
3 N/O Safety Contacts
Three redundant relay contacts don't lead to loss of safety in case of a single fault
1 N/C Auxiliary Contact
The auxiliary contact can be used for signalling the status of safety module to a PLC system
PL e, Category 4 (EN ISO 13849-1)
TÜV certified up to PL e / Category 4
SIL CL 3 (EN 62061 / IEC 61508)
TÜV certified up to SIL 3
Automatic Start
Automatic restart of application
Manual Start
Manual start circuit to restart the application
Monitoring Emergency Stop Switches
Monitoring of one or two channel emergency stop buttons
Monitoring Safety Doors
Safe door switches with one or two N/C contacts can be monitored
Monitoring Non-Contact Switches
Non-contact safety switches with PNP or OSSD outputs can be monitored
Monitoring Light Curtains
Light curtains with safe OSSD outputs can be monitored
Single Channel Input
Possible to wire single channel applications
Double Channel Input
Redundant input to create applications up to cat.4 circuits
Feedback Loop
External N/C contacts of contactors can be monitored in the feedback loop
Cyclical Testing
Output contacts, internal logic and input circuit are tested at any switching cycle
Cross Circuit Monitoring
Safety module detects cross circuits and ground faults in input circuit
Housing with Plug-In Terminal Blocks
Block diagram SAFE-ESTOP
Dual channel emergency stop with short circuit and ground fault monitoring (category 4, up to PL e / SIL 3)
Single channel emergency stop with ground fault monitoring (category 1, up to PL c / SIL 1)
Two channel emergency stop with PNP outputs / OSSD outputs with its own short circuit monitoring (category 4, up to PL e / SIL 3)
Connecting to a safety PLC (category 4, up to PL e / SIL 3) (Safe PLC output meets the required safety level and short circuit between PLC output and SAFE-ESTOP can be excluded)
Dual channel emergency stop with ground fault monitoring (category 3, up to PL d / SIL 2) Note: For applications according EN 81-20 a fault exclusion for short circuit between S12 and S14 is required
Monitored manual start with feedback loop. It is monitored that the start button has been opened before the safety switch is closed.
Automatic start with feedback loop.
Safety Characteristics according to EN ISO 13849-1
Load per contact AC 15 / DC 13
≤ 1A
≤ 2A
≤ 3A
Use duration T₁₀d [years]
20
20
20
Category
4
4
4
Performance Level PL
e
e
e
PFHd [1/h] a
1.2 x 10⁻⁸
1.2 x 10⁻⁸
1.2 x 10⁻⁸
nop [Cycles per year] AC 15 / DC 13
≤ 55,000 / ≤ 350,000
≤ 42,500 / ≤ 100,000
≤ 42,500 / ≤ 15,000
Safety Characteristics according to EN 62061 / EN 61508 - High Demand
Load per contact AC 15 / DC 13
≤ 1A
≤ 2A
≤ 3A
Use duration T₁₀d [years]
20
20
20
Proof-Test-Interval [years]
20
20
20
SIL (CL)
3
3
3
PFH [1/h]
1.2 x 10⁻¹⁰
1.2 x 10⁻¹⁰
1.2 x 10⁻¹⁰
nop [Cycles per year] AC 15 / DC 13
≤ 55,000 / ≤ 350,000
≤ 42,500 / ≤ 100,000
≤ 42,500 / ≤ 15,000